Manufacturing Engineer (Solar Array)

Zachary Piper Solutions is currently looking for a Solar Array Manufacturing Engineer to support one of our aerospace partner on-site in Midland, TX. The Manufacturing Engineer will play a critical role in scaling production of photovoltaic (PV) solar arrays for a satellite constellation, enabling space-based cellular broadband for over 5 billion people. The ideal candidate will bring hands-on expertise in Hesse ultrasonic wire bonding and Amada resistance welding, and thrive in a fast-paced, high-volume cleanroom environment

Responsibilities for the Solar Array Manufacturing Engineer include:

• Develop and optimize manufacturing processes for solar cell tabbing, stringing, interconnection, and panel assembly.
• Operate and maintain Hesse ultrasonic wedge bonders for precision wire bonding of solar cells.
• Operate and program Amada resistance welding systems for bus bar attachment and structural bonding.
• Create process documentation, work instructions, and inspection criteria for production teams.
• Lead root cause analysis and implement corrective actions to resolve bonding/welding defects.
• Define equipment requirements, perform capability studies, and ensure calibration of bonding/welding tools.
• Train technicians on solar cell handling, ESD safety, and precision equipment operation.
• Ensure compliance with aerospace standards (NASA, IPC-A-610, J-STD-001) and cleanroom protocols.

Qualifications for the Solar Array Manufacturing Engineer include:

• Bachelor’s degree in Mechanical, Electrical, Manufacturing Engineering, Materials Science, or related field.
• 3+ years of hands-on experience in solar array manufacturing, wire bonding, or microelectronics.
• Proven expertise with Hesse ultrasonic bonding and Amada resistance welding systems.
• Familiarity with cleanroom operations and ESD controls.
• Strong understanding of photovoltaic cell assembly and space-grade component handling.
• Experience with aerospace quality standards (NASA, ESA, IPC).
• Must be eligible to work in the United States and pass a background check.

Compensation for the Solar Array Manufacturing Engineer include:

• Salary Range: $70,000 - $95,000 *depending on experience*
• Comprehensive Benefits: Medical, Dental, Vision, PTO, Sick Leave if required by law, and Holidays
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This job opens for applications on 9/2/25. Applications for this job will be accepted for at least 30 days from the posting date.

Keywords: Solar Array Engineer, Wire Bonding, Hesse Bonder, Amada Welder, Photovoltaic Manufacturing, Aerospace Assembly, Satellite Power Systems, Cleanroom Manufacturing, IPC-A-610, NASA Standards, Space Industry Jobs, Midland TX Engineering Jobs, High-Volume Manufacturing, Satellite AIT

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