Electrical Harness Engineer

Zachary Piper Solutions is seeking a Electrical Harness Engineer in Lanham, MD

Responsibilities of the Electrical Harness Engineer include:

• Design and develop electrical harnesses for Leo satellite systems, considering mission requirements, space constraints, thermal considerations, and electromagnetic compatibility (EMC) requirements.
• Collaborate with the system engineering team, electrical designers, and mechanical engineers to define electrical harness specifications and establish design constraints for various satellite subsystems.
• Create and oversee detailed electrical harness drawings, including cable/wire routing, connector selection, splicing, and termination plans, using computer-aided design (CAD) tools.
• Ensure compliance with industry standards, such as IPC-WHMA-A-620 and ECSS-E-HB-10-10, as well as space agency requirements, throughout the electrical harness design and manufacturing process.
• Conduct thorough analyses and simulations to verify the electrical harness's mechanical integrity, electrical performance, and resistance to environmental factors like vibration, shock, and thermal variations.
• Work closely with the manufacturing team to support the fabrication, assembly, and testing of electrical harnesses, providing guidance to ensure adherence to design specifications and quality standards.
• Perform in-house testing and validation of electrical harnesses, including continuity checks, insulation resistance, and signal integrity testing, to ensure optimal functionality and reliability in the space environment.
• Collaborate with external suppliers and vendors to source high-quality electrical components and materials for the harnesses, while maintaining cost-effectiveness and schedule adherence.
• Document all design and testing activities thoroughly, including test procedures, reports, and design change documentation, to facilitate project reviews and maintain traceability.
• Participate in design reviews and cross-functional meetings, providing technical insights and suggestions to optimize electrical harness designs and integration processes.
• Assist in troubleshooting and resolving electrical harness-related issues during satellite integration, testing, and in-orbit operations.
• Stay up-to-date with the latest advancements in electrical harness technologies, materials, and manufacturing techniques, and explore opportunities for continuous improvement and innovation in satellite harness design.

Qualifications for the Electrical Harness Engineer include:

• Bachelor's or master’s degree in electrical engineering, Aerospace Engineering, or a related field.
• Proven experience in designing electrical harnesses for space applications, with a focus on Leo satellite systems preferred.
• Proficiency in computer-aided design (CAD) software for electrical harness design and documentation (e.g., AutoCAD, CATIA, NX).
• Strong understanding of electrical connectors, cables, and wiring, as well as familiarity with the selection of space-qualified components.
• Knowledge of electrical and signal integrity principles, EMC/EMI considerations, and grounding techniques for space applications.

Compensation for the Electrical Harness Engineer include:

·        Salary: $100,000+ **Depending on Experience and Education Level**

·        Comprehensive Benefits: Medical, Dental, Vision, 401K, PTO, Sick Leave as required by law, and Holidays

This job opens for applications on 6/17/25. Applications for this job will be accepted for at least 30 days from the posting date

Keywords: electrical harness design, LEO satellites, satellite systems, power harness, signal harness, CAD, AutoCAD, CATIA, Siemens NX, cable routing, connector selection, splicing, termination plans, IPC-WHMA-A-620, ECSS-E-HB-10-10, space standards, electromagnetic compatibility, EMC, thermal analysis, vibration analysis, shock resistance, environmental testing, mechanical integrity, electrical performance, continuity testing, insulation resistance, signal integrity, satellite integration, harness fabrication, harness assembly, aerospace engineering, electrical engineering, space applications, satellite subsystems, design documentation, test procedures, design reviews, cross-functional collaboration, supplier coordination, component sourcing, cost-effective design, quality assurance, in-orbit operations, harness troubleshooting, innovation in harness design, satellite manufacturing, space-grade materials